Car Body Dies

As a tool manufacturer, we specialise in the production of car body moulds. We understand the importance of these tools in the automotive industry and are constantly working to improve our technology and develop new methods of producing moulds with greater accuracy and efficiency. We pride ourselves on producing high-precision tooling that can withstand the high stresses and demands of the stamping process, while maintaining the precision and accuracy required to produce high-quality body panels. With the increasing demand for fuel-efficient and lightweight cars, the development of new moulds to produce these cars is becoming increasingly important. Overall, body moulds play a crucial role in the automotive industry and we are proud to contribute to the production of high quality cars.

 

Engineering

Engineering • CAD workstations

Features

Catia V524 workplaces
AutoForm(Incremental and DieDesigner)3 workplaces
FEM-Berechnungstool/Topologie CATOPO1 workplace
Unigrafics NX3/4 (Daimler & Opel-Bundle)3 workplaces
Tebis V4.0 R32 workplaces
Tebis BREP­1 workplace

Mechanical manufacturing

Large machines

Large machine • Universal milling machine

Features

Universal milling machine DMU 340P

Year of manufacture2004, 2008
X-axis2.800 mm
Y-axis3.400 mm
Z-axis1.600 mm
B-axis2 to 180 degrees
C-axis0 to 306 degrees
Main drive44kW
Speed range12.000 min -1
Feed range10.000 mm/min
Feed thrust C-axis1.800 mm/min
Rapid traverse x/y/z60/30/40 m/min
Tool magazine120 seats
ControlHeidenhain iTNC 530

Large Machine • Universal Milling Machine

Features

Universal milling machine DMU 340P

Year of manufacture2004, 2008
X-axis2.800 mm
Y-axis3.400 mm
Z-axis1.600 mm
B-axis2 to 180 degrees
C-axis0 to 306 degrees
Speed range10.000 min -1
Feed range10.000 mm/min
Feed rangeC-axis 1.800 mm/min
Rapid traverse x/y/z60/30/40 m/min
Tool magazine120 seats
ControlHeidenhain iTNC 530

Large Machine • Universal Milling Machine

Features

Universal milling machine DMU 340P

Year of manufacture2008
X-axis1.800 mm
Y-axis2.000 mm
Z-axis1.100 mm
Pallets (2 pieces)1.400 x 1.600 mm
Drive power52 kW (40% ED)
42kW (100% ED)
Speed range12.000 min -1
Feed rangex: 60.000 mm/min
y: 40.000 mm/min
z: 40.000 mm/min
Rapid traverse x/y/z
60/40/40 m/min
Tool magazine120 (SK50)
ControlHeidenhain iTNC 530

Large machine • Universal milling machine

Features

Universal milling machine DMU 200P

Year of manufacture2003
X-axis1.800mm
Y-axis2.000mm
Z-axis1.100mm
B-axis-7 to 180 degrees
C-axis0 to 360 degrees
Main drive32kW
Speed range10.000 min -1
Feed range12.000 mm/min
C-axis feed range1.800 mm/min
Rapid traverse x/y/z60/40/40 m/min
Tool magazine120 (SK50)
NC rotary table1.700 x 1.400 mm
ControlHeidenhain iTNC 530

Medium Machines

Portal milling machine • Toshiba

Features

Portal milling machine Toshiba

Year of manufacture1997
ControlTOSNUC 888-M
Machining range: 
X-axis8.000 mm
Y-axis3.600 mm
Z-axis900 mm
W-axis2.500 mm

Toshiba portal milling machine with tool changer and semi-automatic head changer

Portal milling machine • Kotobuki

Features

Portal milling machine Kotobuki

Year of manufacture1992
ControlFANUC
Machining range: 
X-axis6.000 mm
Y-axis2.600 mm
Z-axis1.300 mm

Kotobuki portal milling machine with 4 interchangeable heads and tool changer

Small machines

Small machine • Universal milling machine

Features

Universal milling machine DMC 125 U

Year of manufacture2014
X-axis1.250 mm
Y-axis1.250 mm
Z-axis1.000 mm
B-axis-30 to 180 degrees
C-axis0 to -360 degrees
Main drive52 KW
Speed range12.000 min -1
Feed range60.000 mm/min
Rapid traverse x/y/z60 m/min
Tool magazine120 (SK50)
NC rotary table with pallet changer2 Pallet size 1.000 x 800 mm
ControlHeidenhain iTNC 530

Small machine • Universal milling machine

Features

Universal milling machine DMU 80P

Year of manufacture2003
X-axis800 mm
Y-axis700 mm
Z-axis600 mm
B-axis-7 to 180 degrees
C-axis0 to 360 degrees
Main drive19 kW
Speed range18.000 min -1
Feed range15.000 mm/min
Feed range C-axis1.800 mm/min
Rapid traverse x/y/z60/60/60 m/min
Tool magazine120 (HSK63)
NC rotary table900 x 630 mm
ControlHeidenhain iTNC 530

Small machine • Universal milling machine

Features

Universal milling machine DMC 85

Year of manufacture2014
X-axis935 mm
Y-axis850 mm
Z-axis650 mm
A-axis+120 to -120 degrees
C-axis0 to 360 degrees
Main drive44 kW
Speed range12.000 min -1
Feed range40.000 mm/min
Rapid traverse x/y/z40/40/40 m/min
Tool magazine90 (SK50)
NC swivelling rotary table with pallet carrier3 pallets 630 x 630 mm
ControlHeidenhain iTNC 530

Small machine • Machining centre

Features

Machining centre DEPO MCFV 1060

Year of manufacture2009
ControlHeidenhain iTNC 530
Machining range    
X-axis1.016 mm
Y-axis610 mm
Z-axis760 mm
EquipmentTool changer 30 pieces

Small machine • Machining centre

Features

DEPO MCFV 2080 machining centre

Year of manufacture2009
ControlHeidenhain iTNC 530
Machining range 
X-axis2.030 mm
Y-axis810 mm
Z-axis810 mm
EquipmentTool changer 52 pieces

Small machine • Profile grinding machine

Features

Precision Flat Profile Grinding Machine FS 1560 GT SL

Year of manufacture1998
Grinding range1.500 x 600 x 600 mm

Small Machine • Surface Grinding Machine

Features

Surface grinding machine ABA

Sanding area 500 x 1.200 mm

Toolmaking

Toolmaking • structural parts

Features

Structural parts are our daily business. Whether steel or aluminium, our employees know what it takes. In addition to the classic transfer or tandem moulds, we also feel particularly at home with complex structural parts such as tailgates, wheel arches or end lights. By the way, the place of use does not matter, our team works in all tools worldwide at your site.

 

Toolmaking • Outer skin

Features

The outer skin sector places high demands on the employees - from the awarding of the contract to the try-out and the training. A specially trained team takes care of this top class, their projects are a welcome challenge for us.

 

Toolmaking • Progressive dies

Features

Consisting of up to 3,000 individual parts and a unit weight of 50 t, tools with dimensions of 5,000 mm x 2,500 mm are assembled and tested on our premises. The subsequent training with our specialists takes place at the customer's site under production conditions with up to 40 strokes/min.

 

Toolmaking • Blank cutting tools

Features

Blank cutting tools are made to customer specifications with an accuracy of 0.01 mm cutting clearance. Thanks to our specially designed universal shears, there are hardly any limits to requirements and solutions. Experts in our company assemble the tools and work them into our customers' pressing plants.
Further information in our brochure
 

 

Try-out Center

Try-out centre • Loirsafe hydraulic press

Features

Hydraulic press Loirsafe 30.000 KN

Maximum pressing force1.000 to 30.000 kN
Plunger cushion  400 to 4.000 kN
Table cushion600 to 6.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
Working speed 
1st stage with 2 cylinders135 mm/s (to 5.700 kN)
 77 mm/s (to 10.000 kN)
2nd stage with 6 cylinders44 mm/s (to 18.400kN)
 24 mm/s (to 30.000 kN)
Stand opening (lateral)2.000 to 1.100 mm
Stand opening (front)5.100 mm
Stand opening (front)SPS S7
 

Try-out centre • Hydraulic press SMG

Features

Hydraulic press SMG 8.000KN

Pressure output8.000 kN
Draw cushion4.000 kN
Table size2.200 x 4.500 mm (Exit table)
Upper air2.000 kN
Installation height2.200 mm
Stroke1.200 mm

Try-out centre • Loirsafe hydraulic press

Features

Hydraulic press Loirsafe 30.000 KN

Maximum pressing force1.000 to 30.000 kN
Plunger cushion400 to 4.000 kN
Table cushion600 to 6.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
8-point drawing cushion 
Working speed 
1st stage with 2 cylinders135 mm/s (to 5.700 kN)
 77 mm/s (to 10.000 kN)
2nd stage with 6 cylinders44 mm/s (to 18.400kN)
 24 mm/s (to 30.000 kN)
Stand opening (side)2.000 to 1.100 mm
Stand opening (front)5.100 mm
Siemens controlSPS S7

Try-out centre • hydraulic spotting press

Features

Hydraulic spotting press Loirsafe 2.000 KN

Maximum pressing forceto 2.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
Stand opening (side)2.000 to 1.100 mm
Upright opening (front)5.100 mm
 

Measurement

Measuring machine • Zeiss type Carmet I CNC

Features

Measuring machine Zeiss - Type Carmet I CNC

Table sizeX = 3760 mm
Y = 1760 mm
TravelX = 3300 mm
Y = 1600 mm
Z = 1500 mm
Software

INCA 3D
- VDA / IGES Interface
- DMI / DMO / DMIS Interface
Zeiss CMM-OS – Button management

Measuring probeZeiss RDS-CAA
Renishaw – TP20

Measuring machine • Zeiss I Type Carmet II CNC

Features

Measuring machine Zeiss - type Carmet II CNC

Table size

X = 5500 mm
Y = 2500 mm

Travel

X = 4000 mm
Y = 1600 mm
Z = 2500 mm

Software

INCA 3D,
Zeiss CMM-OS – Button management

Interfaces

VDA / IGES / DMI / DMO / DMIS

Measuring probe

Zeiss RDS-CAA
Renishaw – TP20

Measuring machine • Nikon 3D laser scanner

Features

K610 camera system; K-Sann MMD; Spaceprobe

SoftwarePolyworks
InterfaceIGES/STL

Measuring machine • Zett-Mess 3D Hand-guided

Features

with PC measuring programme

AreaTarget/actual comparison, Cats software
Measuring plate4.000 x 2.000 mm

Measuring machine

Features

Tool integration