Car Body Dies

As a card body dies manufacturer, we specialise in the production of car body moulds. We understand the importance of these tools in the automotive industry and are constantly working to improve our technology and develop new methods of producing moulds with greater accuracy and efficiency. We pride ourselves on producing high-precision tooling that can withstand the high stresses and demands of the stamping process, while maintaining the precision and accuracy required to produce high-quality body panels. With the increasing demand for fuel-efficient and lightweight cars, the development of new moulds to produce these cars is becoming increasingly important. Overall, body moulds play a crucial role in the automotive industry and we are proud to contribute to the production of high quality cars.

 

Engineering

Engineering • CAD workstations

Features

Catia V524 workplaces
AutoForm(Incremental and DieDesigner)3 workplaces
FEM-Berechnungstool/Topologie CATOPO1 workplace
Unigrafics NX3/4 (Daimler & Opel-Bundle)3 workplaces
Tebis V4.0 R32 workplaces
Tebis BREP­1 workplace

Toolmaking

Toolmaking • structural parts

Features

Structural parts are our daily business. Whether steel or aluminium, our employees know what it takes. In addition to the classic transfer or tandem moulds, we also feel particularly at home with complex structural parts such as tailgates, wheel arches or end lights. By the way, the place of use does not matter, our team works in all tools worldwide at your site.

 

Toolmaking • Outer skin

Features

The outer skin sector places high demands on the employees - from the awarding of the contract to the try-out and the training. A specially trained team takes care of this top class, their projects are a welcome challenge for us.

 

Toolmaking • Progressive dies

Features

Consisting of up to 3,000 individual parts and a unit weight of 50 t, tools with dimensions of 5,000 mm x 2,500 mm are assembled and tested on our premises. The subsequent training with our specialists takes place at the customer's site under production conditions with up to 40 strokes/min.

 

Toolmaking • Blank cutting tools

Features

Blank cutting tools are made to customer specifications with an accuracy of 0.01 mm cutting clearance. Thanks to our specially designed universal shears, there are hardly any limits to requirements and solutions. Experts in our company assemble the tools and work them into our customers' pressing plants.
Further information in our brochure
 

 

Try-out Center

Try-out centre • Loirsafe hydraulic press

Features

Hydraulic press Loirsafe 30.000 KN

Maximum pressing force1.000 to 30.000 kN
Plunger cushion  400 to 4.000 kN
Table cushion600 to 6.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
Working speed 
1st stage with 2 cylinders135 mm/s (to 5.700 kN)
 77 mm/s (to 10.000 kN)
2nd stage with 6 cylinders44 mm/s (to 18.400kN)
 24 mm/s (to 30.000 kN)
Stand opening (lateral)2.000 to 1.100 mm
Stand opening (front)5.100 mm
Stand opening (front)SPS S7
 

Try-out centre • Hydraulic press SMG

Features

Hydraulic press SMG 8.000KN

Pressure output8.000 kN
Draw cushion4.000 kN
Table size2.200 x 4.500 mm (Exit table)
Upper air2.000 kN
Installation height2.200 mm
Stroke1.200 mm

Try-out centre • Loirsafe hydraulic press

Features

Hydraulic press Loirsafe 30.000 KN

Maximum pressing force1.000 to 30.000 kN
Plunger cushion400 to 4.000 kN
Table cushion600 to 6.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
8-point drawing cushion 
Working speed 
1st stage with 2 cylinders135 mm/s (to 5.700 kN)
 77 mm/s (to 10.000 kN)
2nd stage with 6 cylinders44 mm/s (to 18.400kN)
 24 mm/s (to 30.000 kN)
Stand opening (side)2.000 to 1.100 mm
Stand opening (front)5.100 mm
Siemens controlSPS S7

Try-out centre • hydraulic spotting press

Features

Hydraulic spotting press Loirsafe 2.000 KN

Maximum pressing forceto 2.000 kN
Table size5.000 x 3.000 mm
Installation height800 to approx. 2.500 mm
Stand opening (side)2.000 to 1.100 mm
Upright opening (front)5.100 mm
 

Measurement

Measuring machine • Zeiss type Carmet I CNC

Features

Measuring machine Zeiss - Type Carmet I CNC

Table sizeX = 3760 mm
Y = 1760 mm
TravelX = 3300 mm
Y = 1600 mm
Z = 1500 mm
Software

INCA 3D
- VDA / IGES Interface
- DMI / DMO / DMIS Interface
Zeiss CMM-OS – Button management

Measuring probeZeiss RDS-CAA
Renishaw – TP20

Measuring machine • Zeiss I Type Carmet II CNC

Features

Measuring machine Zeiss - type Carmet II CNC

Table size

X = 5500 mm
Y = 2500 mm

Travel

X = 4000 mm
Y = 1600 mm
Z = 2500 mm

Software

INCA 3D,
Zeiss CMM-OS – Button management

Interfaces

VDA / IGES / DMI / DMO / DMIS

Measuring probe

Zeiss RDS-CAA
Renishaw – TP20

Measuring machine • Nikon 3D laser scanner

Features

K610 camera system; K-Sann MMD; Spaceprobe

SoftwarePolyworks
InterfaceIGES/STL

Measuring machine • Zett-Mess 3D Hand-guided

Features

with PC measuring programme

AreaTarget/actual comparison, Cats software
Measuring plate4.000 x 2.000 mm

Measuring machine

Features